The carbon spray process flow is:
Pre-treatment process: degreasing of aluminum material → washing → caustic washing (degreasing) → washing → pickling → washing → chromating → washing → pure water washing
Spraying process: spray primer → topcoat → varnish → baking (180-250°C) → quality inspection
The multi-layer spraying process uses three sprays (three sprays for short), spray primer, topcoat and varnish, and secondary spray (primer, topcoat).
1. The purpose of the pre-treatment: Before the aluminum alloy profiles and plates are sprayed, the surface of the workpiece is subjected to oil removal and chemical treatment to produce a chromium film, which increases the binding force and oxidation resistance of the coating and the metal surface, and is advantageous for extending the paint. The useful life of the membrane.
2. Primer coating: As a primer coating for a closed substrate, its role is to improve the coating's resistance to penetration, enhance the protection of the substrate, stabilize the surface layer of the metal, and enhance the adhesion of the topcoat to the metal surface. The color uniformity of the paint coating, the thickness of the paint layer is generally 5-10 microns.
3. Topcoat: The topcoat is the key layer of the spray coating. It provides the decorative color needed for aluminum, which allows the appearance of the aluminum to meet design requirements, and protects the metal surface from the external atmosphere, acid rain, and pollution. To prevent UV penetration. The anti-aging ability is greatly enhanced. The topcoat is a thicker layer of paint in the spray coating. The thickness of the paint layer is generally 23-30 microns.
4. Cover varnish coating: varnish coating also known as varnish coating, the main purpose is to more effectively enhance the anti-corrosion ability of the paint layer, to protect the top coat, increase the color of the top coat of metallic luster, the appearance is more vivid, Brilliant, coating thickness is generally 5-10 microns. The total thickness of the three spray layers is generally 40-60 micrometers, which can be thickened for special applications.
5. Curing treatment: three spray layers generally require secondary curing, aluminum into the curing furnace processing, curing temperature is generally between 180 °C -250 °C, curing time is 15-25 minutes, different fluorocarbon coating manufacturers, will be based on their own Coatings provide better temperature and time. The chlorocarbon spraying plant (the oyster plant) also had its own experience to change the two cures at the triple injection to a single cure.
6. Quality inspection: Quality inspection should be in accordance with AAMA-605.02.90 standard. Strict quality checks ensure high quality spray products.
Pre-treatment process: degreasing of aluminum material → washing → caustic washing (degreasing) → washing → pickling → washing → chromating → washing → pure water washing
Spraying process: spray primer → topcoat → varnish → baking (180-250°C) → quality inspection
The multi-layer spraying process uses three sprays (three sprays for short), spray primer, topcoat and varnish, and secondary spray (primer, topcoat).
1. The purpose of the pre-treatment: Before the aluminum alloy profiles and plates are sprayed, the surface of the workpiece is subjected to oil removal and chemical treatment to produce a chromium film, which increases the binding force and oxidation resistance of the coating and the metal surface, and is advantageous for extending the paint. The useful life of the membrane.
2. Primer coating: As a primer coating for a closed substrate, its role is to improve the coating's resistance to penetration, enhance the protection of the substrate, stabilize the surface layer of the metal, and enhance the adhesion of the topcoat to the metal surface. The color uniformity of the paint coating, the thickness of the paint layer is generally 5-10 microns.
3. Topcoat: The topcoat is the key layer of the spray coating. It provides the decorative color needed for aluminum, which allows the appearance of the aluminum to meet design requirements, and protects the metal surface from the external atmosphere, acid rain, and pollution. To prevent UV penetration. The anti-aging ability is greatly enhanced. The topcoat is a thicker layer of paint in the spray coating. The thickness of the paint layer is generally 23-30 microns.
4. Cover varnish coating: varnish coating also known as varnish coating, the main purpose is to more effectively enhance the anti-corrosion ability of the paint layer, to protect the top coat, increase the color of the top coat of metallic luster, the appearance is more vivid, Brilliant, coating thickness is generally 5-10 microns. The total thickness of the three spray layers is generally 40-60 micrometers, which can be thickened for special applications.
5. Curing treatment: three spray layers generally require secondary curing, aluminum into the curing furnace processing, curing temperature is generally between 180 °C -250 °C, curing time is 15-25 minutes, different fluorocarbon coating manufacturers, will be based on their own Coatings provide better temperature and time. The chlorocarbon spraying plant (the oyster plant) also had its own experience to change the two cures at the triple injection to a single cure.
6. Quality inspection: Quality inspection should be in accordance with AAMA-605.02.90 standard. Strict quality checks ensure high quality spray products.