Cutting fluid recycling machine reduces environmental pollution

Cutting fluids, whether imported or domestically produced, face challenges such as fluid degradation and the disposal of waste liquid during regular use. Machine tools generate a variety of contaminants including debris, rail oil, spindle oil, hydraulic oil, iron filings, and dust that mix into the cutting fluid. These impurities provide a breeding ground for bacteria, which multiply and cause the fluid to deteriorate, leading to unpleasant odors and reduced performance. The root cause of these issues is bacterial growth that breaks down oils and lipids in the fluid. Jinke has dedicated itself to developing advanced environmental protection equipment and continues to provide high-end solutions for the mechanical finishing industry. By integrating foreign technologies and collaborating with domestic universities, Jinke developed the JK-S-500, a specialized machine for cutting fluid regeneration. This equipment uses three-phase separation technology through high-speed centrifugation, separating liquids, oils, and solid particles automatically. It features an automatic filter cleaning system, built-in PLC control, and a user-friendly interface, effectively restoring the original performance of the cutting fluid. The JK-S-500 is a valuable investment for any manufacturing facility. It reduces production costs, increases productivity, improves the working environment, and enhances product quality. For industries like metalworking, where cutting fluids are essential for precision machining, this machine offers a practical solution to the challenges of fluid management. This device is widely used in CNC lathes, machining centers, IT industries, and auto parts manufacturing to purify and reuse cutting fluids and emulsions. Its process involves efficient filtration and separation, ensuring clean and reusable coolant. The JK-S-500 is designed as a compact, mobile unit capable of handling up to 50 CNC machines. In industries like auto parts, it can be connected to large oil tanks, making it easy to calculate and manage fluid volumes. Operation is straightforward: the PLC-controlled system allows users to easily monitor and manage the process through a clear display. Operating in bypass mode, the JK-S-500 can clean coolant continuously, whether the machine is running or not. It removes contaminants such as oils, greases, and fine solid particles with an accuracy of 0.5 microns. By using the JK-S series, cutting fluids can last significantly longer—up to five years with proper maintenance. An automatic cleaning system ensures minimal downtime and optimal performance. When pressure builds up, the system triggers a self-cleaning cycle, reducing the workload on the centrifuge. Key benefits include cost savings, environmental protection, improved efficiency, reduced odor, and better product quality. The machine combines mechatronics design with PLC touch screen control, offering high separation efficiency (over 99%) and precise filtration at 5 microns. It also limits moisture content in miscellaneous oils to below 10%, allowing for easy re-use without full replacement. Investing in the JK-S-500 not only optimizes your cutting fluid management but also supports sustainable and efficient manufacturing practices.

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