IKO bearing smooth protection method released

IKO Bearing Smooth Protection Method Revealed

Source: China Bearing Network | Date: November 5, 2013

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To ensure that IKO bearings continue to perform at their best for as long as possible, proper maintenance, repair, and accident prevention are essential. These steps help guarantee reliable operation, improve productivity and efficiency, and maintain optimal mechanical working conditions. The key areas of focus include monitoring operating conditions, replacing or replenishing lubricants, and performing timely disassembly. **Maintenance of Bearings** During the maintenance process, it's important to first inspect the bearing's appearance and check the remaining amount of lubricant. After sampling the lubricant, the bearings should be cleaned thoroughly. Common cleaning methods involve using gasoline or kerosene. When removing the bearings, avoid leaving them in containers directly. Instead, place them on a metal mesh to prevent contact with dirt. In the initial cleaning phase, avoid rough handling that could damage the rolling surfaces. Use a brush to remove grease and adhesives, then proceed to a more thorough cleaning by rotating the bearing in oil. Always ensure the bearings remain clean and free from contaminants. **Inspection and Evaluation of IKO Bearings** After disassembling and cleaning the bearings, it's crucial to inspect them for any signs of wear or damage. Check the raceway surfaces, rolling elements, cage condition, and the bearing clearance. For small ball bearings, hold the inner ring horizontally and rotate the outer ring to see if it moves smoothly. For tapered roller bearings, inspect the rolling surfaces and outer rings carefully. For larger bearings, manual rotation may not be feasible, so a visual inspection of the rolling elements, raceways, and cage is necessary. The higher the criticality of the bearing, the more detailed the inspection should be. **Advantages of Oil Mist Lubrication** Compared to other lubrication methods, oil mist lubrication offers several benefits: 1. It disperses lubricating oil through compressed air, reaching all friction points of imported bearings for even and effective lubrication. 2. It significantly reduces the amount of lubricating oil needed. 3. Compressed air has a high flow rate and can efficiently remove heat generated by friction. 4. Due to its pressure, oil mist provides excellent sealing, preventing dust, moisture, and other contaminants from entering the bearing. 5. The system layout is simple and lightweight, making it ideal for thin oil circulation systems.
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